A shower room brand-name casual buy to buy six or seven hundred, the domestic first-line brands frequently three or four thousand, the international brand from the special four or five thousand dollars to the top brand tens of thousands of one have, then, a shower room from the design How much does it cost to go public? Today, Xiaobian took everyone to reveal the shower room production process.
Shower room production can be divided into four major processes: R&D and design, strict material selection, testing and assembly.
First, R & D design
The development and design of the shower room is the premise and foundation for the manufacturing and production of the shower room, taking full account of the three aspects of the shower room:
1, security: the rationality of the structure and hardware materials.
2, dry and wet areas function: shower room really waterproof from every detail to achieve complete wet and dry separation.
3, humane details: to make every use of the customer feel convenient and comfortable.
Second, strict selection of materials
1ã€Glass: High-quality tempered glass used, the original piece is CSG glass, which belongs to the grade of automobile-grade toughened glass. After the broken glass is broken, there are 40-200 pieces of broken grains in the area of ​​50mm*50mm, and the angle of broken grains. For obtuse angle, no sharp corners, impact resistance is more than 5 times that of ordinary glass.
2. Production process of tempered glass: The production process of tempered glass is mainly divided into two types: one is the processing of ordinary flat glass or float glass under quenching or air-cooled quenching under specific process conditions. The other method is to pass the ordinary flat glass or float glass through an ion exchange method to change the composition of the glass surface to form a compressive stress layer on the glass surface.
3, tempered glass production steps: the silicon, sand, soda ash, feldspar and other raw materials polished into powder according to plan ingredients to be weighed will be called into a good mixing powder into the melting furnace into the molten glass and then into the melting furnace refining and then enter The glass formed in the tin bath enters into the annealing furnace and is annealed, dried and dried to obtain the original glass. The glass is cut and lapped according to the processing requirements, and the hole is drilled to ensure that the glass edge is flat, no cracks or cracks are formed, and the glass is cleaned into the tempering equipment. After the tempering, the glass is subjected to an impact test and a ball impact test to obtain a shower room.
4, stainless steel: imported SUS304 stainless steel raw materials, surface grinding 10K mirror steel, sturdy wear-resistant, non-oxidation, no plating, no deformation, no rust, through more than 12 corrosion resistant smoke test.
5. Hardware: Hardware is an important load-bearing part of the shower room. In order to ensure its quality, the quality of the shower room manufacturers is very strict. High-quality hardware is subjected to grinding, polishing and other processes.
6, hardware material: a unique development of the 304 stainless steel casting hinges, and levers and handles, stainless steel hardware surface only need to polish its stainless steel appearance, will always keep the silver luster, never rust. The hardness and toughness of stainless steel are more than 2 times higher than that of copper. It is not long rust, corrosion, deformation, and passes 96 hours of destructive salt spray experiment and high-strength bearing capacity test.
7. Pulley: The pulley is an important factor that affects the service life of the shower room. Pulleys need to be sorted according to specifications and tested for flexibility and tens of thousands of push-pull tests.
8. Strip: The strip is related to the tightness of the shower room. High-quality shower room manufacturers will PVC glue particles and magnetic stripe in the extruder in the soft and hard co-extruded one forming its strong sealing resistance to oxidation is 3 times that of ordinary plastic strips.
9. Shiji: A good shower room stone base should be completed through 14 processes including weighing, mixing, injection molding, and demoulding.
Third, test
1. Glass test: Impact test and steel ball impact test on tempered glass in shower room.
2. Hardware test: The hardware used in the shower room is 304 stainless steel. It must be strictly tested after 96 hours of corrosion resistance and hardware bearing weight test.
3, pulley test: pulleys need to conduct flexibility tests and tens of thousands of push-pull tests.
4, the body test: the body through the day and night of 150,000 push-pull test, the hardware is not deformed, accessories do not fall off, the glass does not droop, the house is in good condition and can be used normally.
Fourth, assembly factory
After strict inspection of various parts of multiple processes, they will be assembled and shipped. If any defect occurs, shipment is strictly prohibited.
Summary: The production process of such a number of processes is strictly tested after each process is completed. The brand is based on the principle of superior products leaving the factory. The general factory rate is 50%-70%. Second-grade second-class products are not allowed to leave the factory. The small manufacturers do not care about the first-class second-class product repairs, and may unify the pot end, so buy a brand shower room will be more secure.
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