Requirements for Cement and Asphalt Foundations for Hybrid and Breathable Plastic Runways

Asphalt foundation is recommended for mixed plastic runways, and cement foundations are recommended for breathable plastic runways, and no waterproof layer is required.

混合型塑胶跑道

First, sports technology indicators:

1. The semi-park standard track and field track has a runway width of 9.76 meters and a length of 400 meters.

(1) R=36m; the distance between the two parks is 85.96m.

(2) R=36.5m; the distance between the two parks is 84.39m.

(3) R=37.898m; the distance between the two parks is 80m.

Non-standard track and field venues are decided by the construction unit.

2, flatness: 3m ruler tolerance within 3mm.

3, slope: horizontal ≤ 1%, longitudinal ≤ 0.1%, semi-zone ≤ 4%.

4, 18mm: 100m, 110m fence within 3m after the starting line;

The high jump zone is within 6m from the crossbar;

The pole vault is within 6m from the insertion of the bucket.

The long jump zone extends from the bunker front to the pedal range;

The javelin area is within 8m from arcing.

(Asphalt or cement base is less than 5mm below 13mm area)

5, 25mm thickening area: within 1.5m in the 3000m barrier pool.

6. The asphalt or cement foundation in the non-competition area is within 5mm of the 13mm area, and the plastic thickness is 9mm.

7. The drain hole of the inner drain cover must be large and the lower opening is good for drainage and plastic construction.

8. There shall be no cement floor between the runway and the jump track.

9. In order to accurately construct and draw lines, apply solid and distinctive markers to mark the four semicircular tangent points and two center points of the track.

Second, the quality of the plastic surface layer of cement concrete cushion:

(I) General process

1. Natural soil layer: The density is more than 95% and the moisture content is 8-12%. After removing the turf and humus soil, use an 8-12 ton roller compactor to grind from side to side to 5-8 times in the longitudinal direction.

2. Natural sand and gravel layer: The thickness is about 150mm, the maximum particle size does not exceed 2/3 of the thickness of the bottom layer, the aggregate content is 60%, and it is rolled with 8-12 tons of roller compactor for 5-8 times.

3, gravel cushion: the thickness of about 100mm, (particle size 30-60mm), with 8-12 tons of roller compactor to gravel is not loose, the surface without corrugated so far, the compaction density of 2.2 tons / cubic meter .

4. Water-repellent layer: Use polyethylene film or PVC thickened water-proof film to be waterproofed. The overlapping area should be greater than 200mm, and the edge margin should be greater than 150mm.

5, cement concrete soil layer:

(1) The cement concrete of No. 250 or above shall be laid as a whole and the surface mortar shall be 1:1.

(2) After the flat plate is vibrated, the wooden box is used to pull the wool when the cement is collected, so that the plastic bonding is firmer.

(3) After the cement is solidified, 4-5m interval expansion joint (width 8-10mm, depth 30-40mm)

(4) The thickness of cement concrete should be about 100mm.

(B) Quality Requirements

1. After the foundation is completed, the cement surface shall not be too smooth and there shall be no phenomena such as sanding, shelling, peeling and cracking.

2, flatness: 3m ruler tolerance within 3mm.

3, slope: in line with sports process indicators.

4, compressive strength: R20> 25kg / square centimeter

R50>10kg/cm2

5, the basic surface without water phenomenon.

6, maintenance period: Outdoor temperature 25 °C above 24 days.

The outdoor temperature is between 15°C-25°C for 30 days.

The outdoor temperature is below 25°C for 60 days.

(Alkaline content in volatile cement, watered during maintenance period)

7. Before the plastic layer is laid, the foundation layer should be free of oil, ash, and dry.

Third, the quality of the plastic surface layer of asphalt concrete cushion:

(I) General process

1. Natural soil layer: The density is more than 95% and the moisture content is 8-12%. After removing the turf and humus soil, use an 8-12 ton roller compactor to grind from side to side to 5-8 times in the longitudinal direction.

2. Natural sand and gravel layer: The thickness is about 150mm, the maximum particle size does not exceed 2/3 of the thickness of the bottom layer, the aggregate content is 60%, and it is rolled with 8-12 tons of roller compactor for 5-8 times.

3, gravel cushion: the thickness of about 100mm, (particle size 30-60mm), with 8-12 tons of roller compactor to gravel is not loose, the surface without corrugated so far, the compaction density of 2.2 tons / cubic meter .

4. Asphalt concrete layer: The first layer of crude asphalt is paved, the thickness is 40-60mm, the particle size of the gravel is 6-9mm, the oil content is 4.6% to 5.8%, and the asphalt layer is thinned after rolling with 8-12 tons of roller compactor. 20-40mm, gravel size of 2-5mm, oil content of 5.8-6.4%, with 6-12 tons roller compactor rolling.

5. Notes: (1) The asphalt paving temperature should be above 100°C, and the survival temperature should be above 60°C.

(2) Roller roller should be wiped with clean water, avoid using diesel or other heavy oil scrubbing to ensure the adhesion of asphalt layer and plastic.

(B) Quality Requirements

1. There must be no cracks on the foundation surface, no obvious rolling wheel tracks, no oil, grease and unstirred asphalt blocks, and no induration, sinking, cracking, honeycombing or peeling.

2. There is no water blocking phenomenon on the surface of the foundation.

3. Flatness: The flatness pass rate is above 95% and the 3m ruler tolerance is within 3mm.

4, slope: in line with sports process indicators.

5, compressive strength: R20> 25kg/cm2

R50>10kg/cm2

6. Density: The surface compaction density is over 97%, and the dry capacity is 2.35kg/liter or more.

7. Asphalt softening point>50°C, extension 60cm, penetration 1/10mm>60.

8, asphalt thermal stability factor: Kt = R20/R50 ≤ 3.5.

9, body expansion rate:

10, water absorption: 6-10%.

11, maintenance period: outdoor temperature 25 °C above 24 days.

The outdoor temperature is between 15°C-25°C for 30 days.

The outdoor temperature is below 25°C for 60 days.

(To volatile components in volatile asphalt)

12. Before laying the plastic layer, wash the basic surface with water. When laying, the foundation layer should be free of oil, ash, and dry.

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