At Drupa 2012, Xeikon presented detailed information about its latest breakthrough technology, Trillium. This new technology combines the technical achievements of Xeikon in the field of electronic photolithography in the past 20 years (a new liquid imaging development system based on HVT technology, formerly known as Quantum), which not only reduces production costs and increases printing speed, And maintain the current top quality level and ecological sustainability of Xeikon presses. For printers, this means they no longer have to compromise between image quality and productivity and production costs. This technology will be first used in the document printing and commercial printing markets.
Xeikon CEO Wim Maes said that in the past few years, the traditional view was that printing companies chose electronic phototype printing for high quality, and inkjet printers for high speed and low cost. Xeikon's Trillium technology changes this understanding because it takes advantage of both and fills the gap between speed, cost, and quality. Because it is based on toner and water-free and non-volatile organic compounds, it can be printed on untreated substrates. Moreover, it is fully compatible with existing paper recycling technologies, and from the perspective of toner composition, it has the potential for complete sustainability.
Deliver high-quality images and high speed at the same time
Xeikon Trillium is a colloidal suspension (or sol) of toner in a liquid carrier (a pharmaceutical-grade white oil), which allows the toner particles to be reduced in size by 2 microns-more than a quarter of the size in its dry form Be small. Smaller toner particles guarantee high resolution and less toner consumption. The unique application of high-viscosity toner enables the successful delivery of printers that simultaneously satisfy high-quality images and high speeds. Another important advantage of Trillium technology is that it can print medium and large format with high quality. This makes it especially suitable for direct sales and commercial printing applications. In addition, the technology also reserves space to install more inkjet heads for future improvements in speed and printing width.
Xeikon's own key technology patents
Because of the key patents for toner and its use process, Xeikon has the right to produce printing machines and necessary related consumables incorporating high-viscosity toner technology. Recent statements from other companies clearly illustrate the feasibility of toner technology replacing inkjet, which will push electronic phototypesetting to a new level.
"Quantum" is an internal name used to describe the progress of liquid development in the development of electronic phototypesetting. "Quentum" is a patent of a company acquired by Xeikon a few years ago. This progress is now often described as high-viscosity toner technology and has become a key component of Trillium technology.
Six steps
The new printing process consists of six steps: charging, exposure or erasure, development or cleaning, transfer, substrate printing and toner fusing. Toner particles are not charged when they are manufactured; instead, the toner particles are charged just before printing. Combines the process of transfer and melting-different from the infusion steps of other technologies.
The Trillium technology implemented by Xeikon is perfectly compatible with existing deinking and recycling devices. It also uses the same type of polyester resin system as Xeikon's dry toner containing environmentally friendly catalysts. This system does not contain organotin compounds. The carrier liquid will also be recovered with zero volatility during the printing process, so the toner has zero VOC emissions. Moreover, since the oily colloidal suspension (or sol) where the current toner is located can be replaced by bio-resin and vegetable oil, the new toner also has the potential for complete sustainability.
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